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Custom Software for Factories
Production software, WMS, QMS, CMMS, EMS, IoT integration and digital twin projects. Active projects across Turkish industrial zones. Typical gains: OEE +8–18%, unplanned downtime −20–50%, energy −8–15%.
Work orders, workstations, traceability, OEE, scrap, shifts. Goodbye paper/Excel.
Multi-site, barcode + RFID, FIFO/FEFO, ASRS integration.
Incoming/in-process/outgoing inspection, SPC, NCR, CAPA, audit prep (IATF 16949, ISO 9001).
Planned maintenance, breakdown tracking, spare stock, vibration/temp sensor predictive.
Machine-level consumption, alarms, 8–15% annual energy savings.
Three.js / Unity WebGL plant twin, bottleneck prediction, what-if simulation.
OPC UA, MQTT, Modbus; edge gateway (AWS IoT Greengrass / Azure IoT Edge); realtime dashboards.
React Native offline-first app: operator control, QC reports, downtime reasons, suggested actions.
Budget is driven by module scope (MES, WMS, QMS, CMMS), machine/line count, PLC/SCADA integration complexity, and IEC 62443 security standards. Pilot line builds range from $25,000–$80,000; plant-wide integrated systems range from $80,000–$300,000+.
We actively deploy in Bursa, Kocaeli/GOSB, Gaziantep, Denizli, Konya, Kayseri, Manisa, and Istanbul industrial zones, with on-site engineering visits standard.
We deploy OPC UA, MQTT, Modbus, and Siemens S7 communication backbones across Siemens, Schneider, Omron, Beckhoff PLCs, and Ignition/WinCC SCADA suites.
Our 12-month reference timeline: 2mo discovery & value-stream mapping, 3mo MVP development, 2mo pilot line training & validation, 5mo multi-line plant-wide rollout.
Real-time work order tracking, cycle time analysis, raw material traceability, automated OEE analytics, scrap tracking, and automated shift handover reporting.
Multi-facility inventory tracking, FIFO/FEFO logic, barcode/RFID scanners, automated warehouse cranes (ASRS), and bidirectional ERP sync with SAP, IFS, and Microsoft Dynamics.
Vibration, thermal, and amperage telemetry feed anomaly detection ML models, flagging imminent mechanical failures 48 to 120 hours in advance.
Incoming/in-line/outgoing inspection, Statistical Process Control (SPC), non-conformance reports (NCR), CAPA tracking, and IATF 16949 / ISO 9001 compliance logs.
Machine-level energy and compressed air metering with anomaly alerts typically generates 8–15% annual electricity cost reductions.
We establish IT/OT network segmentation (DMZ), TLS 1.3 encryption, role-based access control, tamper-evident audit logs, and secure data diodes.
Yes. We build offline-first React Native tablet and scanner applications optimized for harsh manufacturing floor environments.
Yes. We deploy on isolated on-premise edge servers with zero external internet dependencies for air-gapped security.
Yes. 100% of source code, schemas, and integration APIs are transferred upon final acceptance with zero vendor lock-in.
Schedule a consultation at **calendar.makrops.com/info/gorusme** to arrange an on-site technical inspection by our industrial engineering squad.
Free plant visit + process mapping. Initial assessment report within 48h.
Request Plant Visit